Nexilis Electronics

Embedded Vision Foundry

The Embedded Vision Foundry

Engineering & Manufacturing Partner for Edge AI Systems.

We take AI camera products from concept to production — handling hardware design, SoC integration, firmware, and manufacturing ramp.

Built for the World's Most Ambitious AI Innovators

We serve AI startups, hardware OEMs, and product companies that need a trusted engineering partner to turn edge AI vision into shipping hardware.

AI Startups

You've validated your model. We help you productize it into a shipping AI camera platform — fast.

Hardware OEMs

You need an expert engineering partner for next-gen camera products with AI at the edge.

Global Innovators

You're building something novel. We bring the embedded systems depth to make it real.

AI Camera Development

Full-Stack Camera Hardware Engineering

We design and engineer complete AI camera platforms — from sensor selection and optics to PCB layout, enclosure, and manufacturing documentation. We don't just integrate boards; we engineer products.

  • Sensor selection and characterization
  • Custom PCB and carrier board design
  • Optics and mechanical integration
  • Thermal management for sustained inference
  • EMI/EMC and environmental certifications support
  • Manufacturing documentation and DFM review
Reference Platform Spec
SensorSony IMX415 / IMX678
Resolution4K / 8MP
SoCAmbarella CV72 / NVIDIA Orin
InferenceReal-time, on-device
InterfaceMIPI CSI / USB3 / PCIe
Form factorCustom / IP67-ready
OSYocto Linux / Ubuntu
SoC Integration

Multi-Vendor SoC Expertise

We maintain deep engineering relationships and proven integration experience across the three dominant edge AI SoC platforms.

NVIDIA
GPU Architecture

Jetson and CUDA platforms optimized for real-time vision AI inference.

Jetson / CUDA
Ambarella
Computer Vision SoC

Computer vision SoCs designed for AI camera platforms and embedded vision systems.

CV / ISP Platforms
Rockchip
NPU Architecture

NPU-powered edge processors for efficient AI inference on embedded devices.

RK3588 / NPU
Migration Comparison
CUDA (Cloud GPU)
Power: 150–400WLatency: 15–50msCost: High OPEXConnectivity: Required
NPU (Edge)
Power: 3–15WLatency: 5–20msCost: One-time CAPEXConnectivity: Optional
Up to 90% power reduction after migration
CUDA to NPU Migration

Take Your Model to the Edge

We migrate AI models from cloud GPU to edge NPU — preserving accuracy while dramatically reducing power, cost, and latency. We've done this across PyTorch, TensorFlow, and ONNX pipelines.

  • Model quantization and pruning (INT8 / FP16)
  • TensorRT and ONNX Runtime optimization
  • Custom NPU kernel development (Ambarella SDK, RKNN)
  • Accuracy benchmarking and regression validation
  • End-to-end inference pipeline on target hardware
Low-Volume Production

From Prototype to First Production Run

We support AI hardware companies through the bridge between prototype and scale. Our production capability handles runs from 10 to 5,000 units — with the engineering discipline of a manufacturing organization.

  • DFM review and BOM optimization
  • SMT assembly and inspection (AOI, X-ray)
  • Firmware flashing and functional test
  • Packaging and fulfillment
  • Supply chain management for critical components
10 units
Min Run
Pilot production
5,000 units
Max Run
Volume ramp
6–10 wks
Lead Time
From design lock
100%
Test Coverage
Functional test per unit
Case Studies

Proof in Production

Real deployments. Measured outcomes. Engineering discipline across AI camera platforms and industrial intelligence systems.

Foundry

US Seed AI Camera Platform

NVIDIA + Ambarella Dual-SoC Architecture

AI Startup · United States

12-week prototype timeline
< 15ms inference latency
100% functional test pass rate
22 weeks to production-ready units
Challenge

A US-based seed-stage AI company had a validated computer vision model running on cloud GPU and needed to productize it as a standalone edge AI camera. They had no hardware engineering team and a 6-month window to first units.

Solution

Nexilis designed a dual-SoC camera platform combining Ambarella CV72 for ISP and NVIDIA Jetson Orin NX for AI inference. We handled sensor selection, custom PCB design, thermal management, firmware, and manufacturing documentation.

Outcome

First prototypes delivered in 12 weeks. Production-ready units in 22 weeks. The platform achieved real-time inference at under 15ms latency with thermal stability maintained across extended operation.

Foundry

Robotics Vision Platform Stabilization

Edge Inference Optimization for Robotics Systems

Robotics OEM · Europe

< 20ms sustained inference latency
84% reduction in field failures
Thermal throttling eliminated
3 additional product lines enabled
Challenge

A European robotics OEM was experiencing thermal throttling and inconsistent inference latency in their NVIDIA Jetson-based vision system. Field failures were occurring under sustained load conditions, with latency spikes causing robotic control issues.

Solution

Nexilis conducted a full thermal and inference audit. We redesigned the cooling architecture, migrated non-critical workloads from GPU to NPU, and optimized the TensorRT pipeline. Carrier board redesign eliminated the thermal constraint.

Outcome

Latency stabilized at sub-20ms under sustained load. Thermal throttling eliminated. The client reduced field failure rate by 84% and was able to scale deployment to 3 additional product lines.